Mechanical & Field Services
Gearbox Repair & Rebuilding
Industrial Gearbox Overhaul, Gear Re-Machining & Bearing Replacement
Comprehensive overhaul and rebuilding of helical, planetary, worm, and bevel industrial gearboxes, including gear re-machining, shaft alignment, and seal replacement.
Key Service Capabilities & Features
Overhaul of spur, helical, planetary, and bevel gearboxes
Precision shaft journal restoration via thermal spray grinding
Heavy-duty bearing and radial oil seal replacement
Full-load run testing, vibration analysis, and backlash check
Industrial Challenges & Failures We Resolve
Gear tooth pitting, spalling, and tooth breakage from shock loads
Bearing failure causing shaft misalignment and excessive vibration
Oil leakage from damaged shaft radial oil seals
Overheating due to lubrication breakdown or improper gear mesh
Standard Scope of Work & Repair Methodology
1
Teardown, ultrasonic cleaning, and magnetic particle inspection (MPI)
2
Gear tooth re-grinding or precision gear set replacement
3
Shaft journal thermal spray restoration and dynamic balancing
4
Installation of new premium bearings and Viton oil seals
5
No-load and full-load test run with temperature and vibration logging
Target Industries & Operational Environments
Mining & Material Handling
Palm Oil Mills & Extruders
Cement & Steel Rolling Mills
Rubber & Plastic Mixers
Power Generation Drives
Materials, Elastomers & Technical Equipment
Alloy Steel Gears (20CrMnTi / 42CrMo)
Viton Oil Seals
Dynamic Balancing Bench
Vibration Analyzer
Gear Hobbing Machine